Revolutionizing Packaging Processes for Hormel Foods Corporation

Revolutionizing Packaging Processes for Hormel Foods Corporation

The Challenge

Hormel Foods Corp. (HFC) is a multinational manufacturer and marketer of brand-name food and meat products. Although the HFC Corporate Packaging department had a solid paper-based process in place, the lack of an electronic system to support that process made project management and tracking difficult. The packaging development workflow process included routing physical folders of project data, copy, keylines and color proofs. Delays with lost or misplaced files resulted in workflow speed being compromised. In addition, there was no system in place for storing digital brand assets. HFC began the search for a Digital Asset Management and Workflow solution that would give them the traceability and transparency they required, without having to reengineer their processes.

The Solution

After a comprehensive needs analysis, HFC selected BLUE™. The key decision criteria included a solution that could manage HFC’s workflow, a partner with a high level of expertise in complex packaging workflows, and a secure and robust technology platform.

Rebranded to CP3X, with a customized web interface, the solution was deployed in a phased approach. The initial phase was for retail-branded projects followed by Food Service, corrugated, government approval, and subsidiary reviews. The Digital Asset Management module was set up to manage brandmarks/guidelines, design, dielines, keylines, package scans, pallet patterns, government approval files, print miniatures, reference files, and more. Recognizing the importance of training, HFC used BLUE experts to provide “train-the-trainer” sessions, which gave the HFC team the knowledge they needed to fully deploy the system.

The Results

The HFC system now has over 575 active users. Internally, these represent functional areas including Corporate Packaging, Consumer Response, Legal, Marketing, Operations, Product Formulation, Purchasing, Quality Control, Packaging Research and Development, and Technical Services. Externally, over 170 users from plants, to design agencies to printers, access the site.

More than 220 brands and 40,000 assets are managed in the system. In 2012, HFC completed more than 3,000 projects, downloaded nearly 30,000 files, and published more than 12,000 files.

But the true measure of value is in these benefits enjoyed every day by HFC:

  • Project data is captured upfront, reducing additional cycles that add time and cost to projects. In 2012, HFC achieved an industry-leading right first time rate of 97% for their keyline routings (including both primary and corrugated packaging)
  • Transparency and traceability of complex, time-sensitive packaging processes
  • Version audit trails accessible to key team members
  • Central, real-time, collaborative keyline review
  • Reporting and search capabilities for ongoing process improvement
  • Scalability and configurability, evidenced in BLUE’s adoption by more and more internal and external constituents of HFC

 

“CP3X is a powerful tool to support our business processes and provide the appropriate level of access, transparency and security; during and post development. The system is flexible and scalable, handling our evolving needs as we add new types of processes, files, brands, and partners. And the expertise of the BLUE team has been invaluable as our needs continue to grow and evolve.”

– Jaci Brennan, Manager Corporate Packaging